Supporting Aerospace Manufacturer’s Transition to Orbital TIG Welding

A manufacturer of critical pressure measurement components for the aerospace industry sought to improve their production process. Historically, these components were welded using electron beam (EB) technology. This process required significant outsourcing incurring high costs and lengthy turnaround times. The company identified Orbital TIG welding as a cost-effective and efficient process to address these challenges, enabling them to bring their manufacturing in-house.

Orbitec partnered with the company to facilitate this significant change. The collaboration began with Orbitec supporting the client to prove the concept and feasibility of transitioning from EB to Orbital welding. From here, we supplied the necessary Orbital TIG welding equipment tailored to their specific requirements. Orbitec’s team also provided hands-on training to ensure their workforce could confidently operate the equipment and apply the process effectively.

Beyond supplying equipment and training, Orbitec worked closely with the customer to further develop the welding techniques required for their unique components. This included assisting in developing weld procedures and ensuring the new process met the stringent quality standards required in the aerospace industry.

The customer achieved significant cost savings and faster turnaround times by replacing the electron beam process with orbital TIG welding. Bringing the manufacturing process in-house gave them greater control over production schedules and quality.

This case study demonstrates Orbitec’s expertise in helping customers adopt advanced welding technologies, combining industry-leading equipment with technical training and process development to support seamless transitions and lasting improvements.